Knecht et al v. JAKKS Pacific et al

Filing 118

MEMORANDUM (Order to follow as separate docket entry). Signed by Honorable Christopher C. Conner on 8/23/2021. (mw)

Case 4:17-cv-02267-CCC Document 118 Filed 08/23/21 Page 1 of 26

IN THE UNITED STATES DISTRICT COURT
FOR THE MIDDLE DISTRICT OF PENNSYLVANIA
TROY KNECHT and SHELLY
:
KNECHT, individually, and as parents :
and natural guardians of H.K. and G.K., :
:
Plaintiffs
:
:
v.
:
:
JAKKS PACIFIC, INC., JAKKS
:
SALES CORPORATION, and
:
WAL-MART STORES, INC.,
:
:
Defendants
:

CIVIL ACTION NO. 4:17-CV-2267
(Judge Conner)

MEMORANDUM
Plaintiffs Troy Knecht, Shelly Knecht, H.K., and G.K., advance various
state-law tort claims against defendants JAKKS Pacific, Inc. (“Jakks Pacific”),
JAKKS Sales Corporation (“Jakks Sales”), and Wal-Mart Stores, Inc. (“Walmart”).1
Defendants move for summary judgment on plaintiffs’ strict liability and
misrepresentation claims, their various claims against Walmart, and their request
for punitive damages. We previously granted defendants’ motion in part. (See Doc.
112). For the reasons that follow, we will deny the remainder of defendants’ motion.

1

The complaint refers to this defendant as “Wal-Mart Stores, Inc.” (See
generally Doc. 20). The balance of the record, including this defendant’s answer,
clarifies that the entity is properly referred to as “Walmart, Inc.” (See Doc. 25 ¶ 9).
We will refer to this defendant as “Walmart” herein.

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I.

Factual Background & Procedural History2
Troy and Shelly Knecht are married and parents to minors H.K. and G.K.

(See Doc. 20 ¶¶ 1-4). The Knechts are citizens and residents of the Commonwealth
of Pennsylvania. (See id.) Jakks Pacific and Jakks Sales are Delaware corporations
with their principal places of business in California. (See id. ¶¶ 5, 7; Doc. 24 ¶¶ 5, 7).
Walmart is a Delaware corporation with its principal place of business in Arkansas.
(See Doc. 25 ¶ 9). Plaintiffs claim Jakks Pacific and Jakks Sales manufactured the
toy at issue in this case and Walmart sold the toy. (See Doc. 106-2 ¶ 3; Doc. 110-3
¶ 3).
A.

Disney Fairies Light Up Sky High Tink and Troy Knecht’s Injury

Plaintiffs allege the Disney Fairies Light Up Sky High Tink toy (the “Tink
Toy”)—purchased by Troy Knecht’s mother on February 16, 2016—was defective.
(See Doc. 106-2 ¶¶ 1-2; Doc. 110-3 ¶¶ 1-2). The Tink Toy “consisted of a Tinkerbell
fairy that could be launched into the air by placing the fairy into a plastic flower
base launcher and pulling a cord as seen in the below photograph”:

2

Local Rule 56.1 requires that a motion for summary judgment pursuant to
Federal Rule of Civil Procedure 56 be supported “by a separate, short, and concise
statement of the material facts, in numbered paragraphs, as to which the moving
party contends there is no genuine issue to be tried.” M.D. PA. L.R. 56.1. A party
opposing a motion for summary judgment must file a separate statement of material
facts, responding to the numbered paragraphs set forth in the moving party’s
statement and identifying genuine issues to be tried. Id. Unless otherwise noted,
the factual background herein derives from the parties’ Rule 56.1 statements of
material facts. (See Docs. 106-2, 110-3). To the extent the parties’ statements are
undisputed or supported by uncontroverted record evidence, the court cites
directly to the statements of material facts.
2

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(See Doc. 106-2 ¶ 5; Doc. 110-3 ¶ 5). Plaintiffs assert that while Troy Knecht was
using the Tink Toy, the right wing disconnected from the toy as it launched into the
air, striking his right eye. (See Doc. 106-2 ¶ 7; Doc. 110-3 ¶ 7). The parties dispute
what caused the accident.
B.

Expert Reports3

The parties have submitted expert reports in support of their respective
claims and defenses. Defendants filed a Daubert motion to exclude the opinions
and testimony of plaintiffs’ experts, Dr. David Pope, Ph.D., and Anthony Paolo.

3

The court convened oral argument on defendants’ summary judgment
motion and a hearing on defendants’ Daubert motions on July 21, 2021. The court
reporter has provided the court with a rough transcript of the proceeding. Citations
to the July 21, 2021 transcript are abbreviated as “7/21/21 Tr. __.” Pagination of the
rough draft may vary from pagination of the official transcript.
3

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1.

David Pope, Ph.D.

Plaintiffs enlist Dr. Pope to offer expert testimony about the materials
used in the Tink Toy and to opine on how exactly the Tink Toy broke. Dr. Pope
holds a Bachelor of Science degree in Engineering Science from the University of
Wisconsin, as well as Master of Science and Ph.D. degrees in Materials Science
from the California Institute of Technology. (See Doc. 110-7 at 1). Dr. Pope has
held various teaching positions in the field of materials science, most recently
serving as a professor in the Department of Materials Science and Engineering at
the University of Pennsylvania. (See id.) In addition to teaching, Dr. Pope has
authored several academic publications in his field. (See id. at 2-6).
In his report, Dr. Pope offers one primary opinion regarding causation:
“[T]he right arm failed progressively in fatigue by the formation of a crack on the
inside surface of the arm, the crack grew progressively larger during use, and
finally, when the crack became sufficiently large, the remaining cross section failed
instantly and catastrophically.” (Doc. 110-4 at 3). He also offers 19 more specific
opinions, including proposed alternative designs for the Tink Toy. (See id. at 8-9).
2.

Anthony Paolo

Anthony Paolo offers various opinions regarding defendants’ efforts to design
the subject Tink Toy to ensure it was safe for use. Mr. Paolo received a Bachelor of
Science degree in Mechanical Engineering from the University of Rhode Island,
and a Master in Business Administration degree from Providence College. (See
Doc. 110-9 at 4). As relevant here, Mr. Paolo has held various positions in the toy
industry related to quality control and safety, including Vice President of Corporate
4

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Quality at The First Years, Inc., and Senior Vice President of Corporate Quality and
Global Product Safety at Summer Infant, Inc. (See id. at 3-4). More recently, Mr.
Paolo founded Credo Advisors LLC, which offers advisory services to the children’s
products industry. (See id. at 3).
In his report, Mr. Paolo opines that
JAKKS failed to design a safe product, did not consider
the 3 similar products recalled for causing injuries,
including severe eye injuries, failed to test the product in
an appropriate manner and in accordance with their
internal, documented requirements, allowed an unsafe
product to reach the marketplace, did not take consumer
complaint reports, including those resulting in severe
injuries, seriously, failed to act on the unsafe product by
notifying the [Consumer Product Safety Commission] and
the public through a voluntary recall and did not take
timely and appropriate corrective action to fix the issues
discovered and reported by consumers.
(Doc. 110-8 at 11). He supports these opinions by citation to various documents
produced during discovery. (See generally Doc. 110-8).
C.

Procedural History

Plaintiffs filed their original complaint in this court in December 2017, and
an amended complaint in January 2018, to which all defendants answered. After a
period of discovery, defendants collectively filed an omnibus Daubert and summary
judgment motion. Defendants seek summary judgment on each of plaintiffs’ strict
liability and misrepresentation claims, their various claims against Walmart, and
their request for punitive damages. In their Daubert motion, defendants seek to
preclude Dr. Pope and Mr. Paolo from testifying at trial.

5

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In response to defendants’ summary judgment motion, plaintiffs conceded
the following claims: strict liability – failure to warn (Count III); strict liability –
manufacturing defect (Count II); misrepresentation (Count V); and all claims
against Walmart. We memorialized these concessions in an order dated June 23,
2021. Thus, the only remaining substantive issues in this motion are plaintiffs’ strict
liability – design defect claim and their punitive damages request as to Jakks Pacific
and Jakks Sales, and the admissibility of plaintiffs’ expert testimony. On July 21,
2021, we convened for oral argument on the remaining summary judgment issues
and an evidentiary hearing on the Daubert motion. The motion is fully briefed and
ripe for disposition.
II.

Legal Standards
A.

Daubert Challenges

Admissibility of expert testimony is governed by Federal Rule of Evidence
702. See FED. R. EVID. 702; see also Daubert v. Merrell Dow Pharms., Inc., 509 U.S.
579, 588-89 (1993). Trial courts must act as gatekeepers to “ensure that any and all
scientific testimony or evidence admitted is . . . reliable.” Daubert, 509 U.S. at 589.
Rule 702 provides:
A witness who is qualified as an expert by knowledge,
skill, experience, training, or education may testify in the
form of an opinion or otherwise if: (a) the expert’s
scientific, technical, or other specialized knowledge will
help the trier of fact to understand the evidence or to
determine a fact in issue; (b) the testimony is based on
sufficient facts or data; (c) the testimony is the product of
reliable principles and methods; and (d) the expert has
reliably applied the principles and methods to the facts of
the case.

6

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FED. R. EVID. 702. The Third Circuit Court of Appeals has explained that “Rule 702
embodies a trilogy of restrictions on expert testimony: qualification, reliability and
fit.” Schneider ex rel. Estate of Schneider v. Fried, 320 F.3d 396, 404 (3d Cir. 2003)
(citation omitted). Rule 702 embraces a “liberal policy of admissibility,” pursuant to
which it is preferable to admit any evidence that may assist the trier of fact. Pineda
v. Ford Motor Co., 520 F.3d 237, 243 (3d Cir. 2008) (quoting Kannankeril v. Terminix
Int’l, Inc., 128 F.3d 802, 806 (3d Cir. 1997)).
B.

Summary Judgment

Through summary adjudication, the court may dispose of those claims that
do not present a “genuine dispute as to any material fact” and for which a jury trial
would be an empty and unnecessary formality. FED. R. CIV. P. 56(a). The burden of
proof tasks the non-moving party to come forth with “affirmative evidence, beyond
the allegations of the pleadings,” in support of its right to relief. Pappas v. City of
Lebanon, 331 F. Supp. 2d 311, 315 (M.D. Pa. 2004); see also Celotex Corp. v. Catrett,
477 U.S. 317, 322-23 (1986). The court is to view the evidence “in the light most
favorable to the non-moving party and draw all reasonable inferences in that party’s
favor.” Thomas v. Cumberland County, 749 F.3d 217, 222 (3d Cir. 2014). This
evidence must be adequate, as a matter of law, to sustain a judgment in favor of the
non-moving party on the claims. Anderson v. Liberty Lobby, Inc., 477 U.S. 242, 25057 (1986); Matsushita Elec. Indus. Co. v. Zenith Radio Corp., 475 U.S. 574, 587-89
(1986). Only if this threshold is met may the cause of action proceed. See Pappas,
331 F. Supp. 2d at 315.

7

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III.

Discussion
A.

Daubert Motions

Defendants seek to exclude the opinions of Dr. Pope and Mr. Paolo not on the
theory that they are unqualified in their respective fields, but that the substance of
their opinions violates Federal Rule of Evidence 702.4 Defendants claim that both
opinions are unreliable and unfit, and additionally argue that Dr. Pope’s opinions
are prejudicial.
Expert testimony is “reliable” when it is based upon sound methodology and
technique. In re Paoli, 35 F.3d at 742. The touchstone is whether the expert’s
methodology is “sufficiently reliable so that it will aid the jury in reaching accurate
results.” Id. at 744 (internal quotation marks omitted). An expert opinion cannot be
based on “subjective belief and unsupported speculation.” UGI Sunbury LLC v. A
Permanent Easement for 1.7575 Acres, 949 F.3d 825, 834 (3d Cir. 2020). However,
“[t]he evidentiary requirement of reliability is lower than the merits standard of
correctness.” In re Paoli, 35 F.3d at 744. Our court of appeals has explained that
“[a]s long as an expert’s scientific testimony rests upon ‘good grounds, based on
what is known,’” it should be admitted. See United States v. Mitchell, 365 F.3d 215,
244 (3d Cir. 2004) (citation omitted); Kannankeril, 128 F.3d at 806 (“Admissibility

4

We independently conclude, based on the materials submitted in
connection with the experts’ reports and the information elicited at the July 21
hearing, that both proposed experts are qualified for purposes of Rule 702. See
Schneider, 320 F.3d at 404 (citation omitted).
8

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decisions focus on the expert’s methods and reasoning; credibility decisions arise
after admissibility has been determined.”).
The Third Circuit has enumerated various factors to guide the court’s
reliability inquiry:
(1) whether a method consists of a testable hypothesis;
(2) whether the method has been subject to peer review;
(3) the known or potential rate of error; (4) the existence
and maintenance of standards controlling the technique’s
operation; (5) whether the method is generally accepted;
(6) the relationship of the technique to methods which
have been established to be reliable; (7) the qualifications
of the expert witness testifying based on the methodology;
and (8) the non-judicial uses to which the method has
been put.
Pineda, 520 F.3d at 247-48 (citing In re Paoli, 35 F.3d at 742 n.8). This list of factors
is a “convenient starting point,” but is “neither exhaustive nor applicable in every
case.” Kannankeril, 128 F.3d at 806-07. United States Supreme Court precedent
emphasizes that “relevant reliability concerns may focus upon personal knowledge
or experience.” Kumho Tire Co. v. Carmichael, 526 U.S. 137, 150 (1999).
Accordingly, the Rule 702 reliability inquiry is “a flexible one,” and the factors
considered must be applicable to the facts of the case. Id. (quoting Daubert, 509
U.S. at 594).
Expert testimony must also be “sufficiently tied to the facts of the case, so
that it ‘fits’ the dispute and will assist the trier of fact.” UGI Sunbury, 949 F.3d at
832 (internal quotation marks omitted). The concept of fit “is not always obvious,
and scientific validity for one purpose is not necessarily scientific validity for other,
unrelated purposes.” Id. at 835 (quoting Daubert, 509 U.S. at 591). Specialized or

9

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scientific knowledge may still be excluded if it is not specialized knowledge “for the
purposes of the case.” Id. (quoting In re Paoli, 35 F.3d at 743). Whether an expert’s
testimony fits the dispute is not an exacting standard, but “is higher than bare
relevance.” United States v. Schiff, 602 F.3d 152, 173 (3d Cir. 2010) (quoting In re
Paoli, 35 F.3d at 745).
1.

David Pope, Ph.D.

Defendants argue Dr. Pope’s expert opinion is unreliable, unhelpful, and
prejudicial. We take up, and ultimately reject, each theory in turn.
a.

Reliability

Dr. Pope opines in his report that the Tink Toy’s “right arm failed
progressively in fatigue by the formation of a crack on the inside surface of the arm,
the crack grew progressively larger during use, and finally, when the crack became
sufficiently large, the remaining cross section failed instantly and catastrophically.”
(Doc. 110-4 at 3). In rendering his opinion, Dr. Pope nondestructively examined the
subject toy via “visual inspection and photography, followed by optical microscopic
examination and imaging, followed by Attenuated Total Reflection Fourier
Transform Infrared . . . spectroscopy to identify the materials involved.” (Id. at 2).
Dr. Pope also performed a “low speed pull test” to “confirm the rotational direction
of the doll during launch and . . . to count the number of rotations of the doll while
the string is being pulled.” (Doc. 110-5, Pope Dep. 62:6-63:9). Using the information
gleaned from these methods, and after employing “[s]imple calculations,” (Doc. 1104 at 4; see Doc. 110-13), Dr. Pope offered 19 opinions regarding the Tink Toy’s
defective design.
10

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Defendants contend Dr. Pope’s methods are unreliable because he cannot
explain exactly how the preexisting crack formed, he provides inadequate bases for
his opinions as to crack propagation, and he fails to offer a sufficient methodology in
connection with his proposed alternative designs. (See Doc. 106-3 at 6-12). As to
the initial crack formation, Dr. Pope clarified at the July 21 hearing that the crack
found on the inside of the Tink Toy’s wing formed at a “parting line” during the
manufacturing process, prior to plaintiffs’ use of the toy. (See 7/21/21 Tr. 80:10-81:3,
84:10-85:5, 99:14-100:7; see also Doc. 110-4 at 3 (describing “beach marks,” which are
evidence of “fatigue failure,” or the progressive growth of the crack); Doc. 110-4 at 5
(ruling out crack caused by “impact damage”); Doc. 110-6 at 2-3 (same)). Dr. Pope
ruled out plaintiffs’ use of the Tink Toy, or some other form of impact damage, as
the root cause of the preexisting crack. He has therefore sufficiently explained the
bases for his opinion concerning the crack’s formation. Defendants’ disagreements
with Dr. Pope’s conclusions and methodology go to the weight of his testimony, as
opposed to its admissibility.
We will likewise admit Dr. Pope’s opinions on propagation and fatigue
failure. Defendants do not argue that nondestructive examination techniques or
the low-speed pull tests are per se unreliable. They instead appear to simply
disagree with Dr. Pope’s methodological approach, arguing it amounts to “pure
speculation and conjecture.” (Doc. 106-3 at 7). However, as described above,
Dr. Pope enlists a variety of different analytical tools to reach his conclusions, and
he describes how and why those tools inform his opinions. (See generally Docs.
110-4, 110-6, 110-13). Dr. Pope’s conclusions are also supported by his extensive
11

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qualifications in the field of materials science, which certainly undergird his
evaluation in this case. (See generally Doc. 110-7). We therefore conclude that Dr.
Pope’s testimony is based on “good grounds” and is therefore admissible. Mitchell,
365 F.3d at 244 (citation omitted). Although defendants criticize Dr. Pope for failing
to do more to support his conclusions, admissibility does not depend on the
possibility that the “expert might have done a better job.” Oddi v. Ford Motor Co.,
234 F.3d 136, 156 (3d Cir. 2000) (quoting Kannankeril, 128 F.3d at 809). On this point
as well, defendants’ concerns regarding the perceived inadequacies in Dr. Pope’s
opinions go more to the weight of his testimony—which may be challenged via
cross-examination—than to its admissibility.
Defendants also seek exclusion of Dr. Pope’s alternative-design opinions on
the theory that Dr. Pope’s failure to “build any such alternative designs and . . . to
test the feasibility and application of such alternative designs” renders his opinion
unreliable. (See Doc. 106-3 at 10). In other words, they claim Dr. Pope’s
alternative-design opinion is speculative and unfounded. (See id. at 10-12). As we
explained above, expert opinions must be founded in more than mere “subjective
belief and unsupported speculation.” UGI Sunbury, 949 F.3d at 834. Yet experts
need only offer “good grounds” for their opinions; they need not necessarily be
“correct[].” See Mitchell, 365 F.3d at 244; In re Paoli, 35 F.3d at 744. Dr. Pope
provided explanations regarding the propriety and usefulness of his proposed
alternative designs in his report, (see Doc. 110-4 at 4-5, 7-9), and at the July 21
hearing, see 7/21/21 Tr. 81:20-85:5. Although Dr. Pope did not recreate the Tink
Toy, implementing each of these proposed alternatives, we are not left with a
12

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situation in which Dr. Pope “used little, if any, methodology beyond his own
intuition,” or in which “no standards control his analysis.” Oddi, 234 F.3d at 158.
Furthermore, Dr. Pope’s conclusions are clearly based on his extensive “personal
knowledge or experience” in this specialized industry. See Kumho Tire, 526 U.S. at
150. Defendants remain free to challenge the explanations provided by Dr. Pope in
his report and at the July 21 hearing. But those challenges go to weight, not
admissibility. Consequently, we will admit Dr. Pope’s opinion regarding proposed
alternative designs.5
b.

Fit

Defendants next contend that Dr. Pope’s testimony is unfit for this case
because it is not based on reliable methods. (See Doc. 106-3 at 12-13). As described
supra, we disagree and therefore find no merit in defendants’ fitness arguments on
this ground. Defendants alternatively argue that perceived errors in Dr. Pope’s
calculations render his opinions unfit as unreliable. (See id. at 13). Plaintiffs claim
that any numerical differences between defendants’ expert calculations and Dr.
Pope are simply “rounding errors.” (See 7/21/21 Tr. 72:5-6). In any event, these
perceived errors are better suited for cross-examination. As we explained above,
Dr. Pope provided his calculations supporting his opinions, thereby providing
5

Defendants also argue that Dr. Pope’s opinions should be excluded as
prejudicial because they are “not derived from the methods and procedures of
science.” (See Doc. 106-3 at 13). Specifically, defendants claim: “Because his
opinions are utter speculation and manifestly unreliable, they have no probative
value and are highly prejudicial.” (Id.) As explained above, we disagree that Dr.
Pope’s opinions are unreliable. Accordingly, we conclude that the probative value
of Dr. Pope’s opinions is not substantially outweighed by the danger of unfair
prejudice to defendants. See FED. R. EVID. 403.
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“good grounds” for his conclusions. (See Doc. 110-13). Again, the parties’
disagreements regarding appropriate numerical values inform the weight of each
expert’s testimony, not its admissibility. Therefore, given Rule 702’s “liberal policy
of admissibility,” Pineda, 520 F.3d at 244, we will admit Dr. Pope’s testimony as fit
for this case.
2.

Anthony Paolo

Defendants also argue that Mr. Paolo’s opinions regarding defendants’
testing and prior recalls of other toys should be excluded as unfit for this action.
(See Doc. 106-3 at 14-20).6
a.

Testing

As relevant here, defendants challenge Mr. Paolo’s opinion that “Jakks failed
to drop test the toy from 10 feet, failed to perform product life testing to 1000 cycles,
and failed to test to ensure the Toy did not launch when the launcher was angled
more than 30 degrees.” (Doc. 106-3 at 14). Defendants broadly criticize Mr. Paolo
for failing to test toys with preexisting cracks. (See id.; Doc. 111 at 11-12). At the
July 21 hearing, however, Mr. Paolo clarified that additional testing of the kind he
recommends could have uncovered cracks in the Tink Toy that led to detachment
of its wing. (See 7/21/21 Tr. 102:4-25). In other words, Mr. Paolo’s opinion is that,
6

In their reply, defendants assert that they seek exclusion of Mr. Paolo’s
other opinions for the same reasons they claim his testing and recall opinions are
inadequate. (See Doc. 111 at 13-14). Aside from blanketly arguing “[t]here is no
nexus between Paolo’s opinions regarding Defendants’ conduct and the defect
identified by Dr. Pope,” defendants fail to precisely articulate why Mr. Paolo’s other
opinions are inadmissible. (See id.) In any event, as we explain below, Mr. Paolo’s
opinions are admissible. We therefore decline to exclude Mr. Paolo’s related
opinions.
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had defendants performed this testing, they could have discovered weaknesses in
the Tink Toy. (See Doc. 110-8 at 4). And, had they discovered those weaknesses,
they could have taken steps to design the Tink Toy in such a way to mitigate any
flaws in its wings. (See id.) Thus, while Mr. Paolo does not specifically opine that
his recommended testing should have been performed on toys with preexisting
cracks, his opinion is relevant and informative in this matter because he opines this
testing could have revealed a molding defect or the Tink Toy’s propensity to crack,
causing the Tink Toy’s wings to detach.
We find defendants’ arguments regarding drop testing and product life
testing unpersuasive for similar reasons. Defendants attempt to create a disconnect
between Mr. Paolo’s opinion and plaintiffs’ claim by asserting the circumstances of
this case render the identified testing irrelevant. To illustrate, Mr. Paolo opines
that drop testing from 10 feet and life cycle testing to 1000 cycles should have been
performed on the Tink Toy. Defendants contend this testing “would not provide
Jakks with information relevant to the minimal use of the subject Toy” because it
was not launched up to 10 feet and it was only used 14 to 20 times. (See Doc. 106-3
at 15). As we explain above, Mr. Paolo’s opinions are not so limited: he concludes
that this testing should have been conducted as a matter of course to determine
whether the Tink Toy’s design contained defects. That is, defendants’ use of a
rigorous testing regime would have, over time, uncovered flaws in the Tink Toy,
regardless of any one Tink Toy’s individual use. We therefore conclude that Mr.
Paolo’s opinions in this regard are relevant and fit for this case, as they inform

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whether the procedures followed by defendants could have uncovered design
defects.7
b.

Recalls

Defendants also argue that Mr. Paolo’s recall-based opinions are
inadmissible as unhelpful to the factfinder because they are unsupported by a
reliable scientific methodology. (See Doc. 106-3 at 16-20). Plaintiffs point out that
Mr. Paolo’s opinions are nonscientific in nature. Courts reviewing challenges to an
expert’s nonscientific opinion should consider the In re Paoli and Daubert factors to
the extent they are “reasonable measures of the reliability of expert testimony.”
Elcock v. Kmart Corp., 233 F.3d 734, 746 (3d Cir. 2000) (quoting Kumho Tire, 526
U.S. at 152). In nonscientific cases, however, the “relevant reliability concerns may
focus upon personal knowledge or experience.” Kumho, 526 U.S. at 150.
We will admit Mr. Paolo’s opinions regarding prior recalls of other toys that
he believes should have informed defendants’ design decisions. In his report,
Mr. Paolo identifies three recalls of toys with similar characteristics to the Tink Toy
in this case. (See Doc. 110-8 at 3). Like the Tink Toy, the wings of two of those
previously recalled toys had reportedly broken off during use, resulting in eye
injuries. (See id.) The third toy had reportedly struck users, causing eye injuries.
7

Plaintiffs concede that one of Mr. Paolo’s recommended testing protocols—
ensuring that the Tink Toy could not launch at certain angles—would have been
futile in this case because the toy did in fact have launch restrictions. (See Doc. 110
at 19 n.7). They nonetheless contend the failure to test for limiting launch angles is
evidence of defendants’ purported recklessness more generally. (See id.) We agree
that defendants’ decisions to test or not test speaks to their mental state, which
informs our punitive damages analysis, so we will not exclude Mr. Paolo’s opinion
regarding launch angles at this juncture.
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(See id.) In highlighting the importance of these recalls, Mr. Paolo cites defendants’
internal documents which note that defendants should consider comparable recalls
and complaints when designing their products to ensure they do not cause harm to
consumers. (See id.) Importantly, Intertek—an independent third-party
consultant—also identified three of these recalls in its hazard assessment, in which
it recommended the “design of the submitted sample [of the Tink Toy] should be
revised.” (See Doc. 110-12). The identification of these recalls by a neutral third
party bolsters Mr. Paolo’s reliance on them and lends credence to the conclusions
he ultimately draws. Mr. Paolo also plainly employs his extensive experience in the
toy safety industry, (see generally Doc. 110-9), in addition to materials available to
him regarding these recalled toys, in concluding that these recalls are relevant and
material to the design of defendants’ Tink Toy. To the extent defendants believe
material differences between the recalled toys undermine Mr. Paolo’s opinions,
they are free to pursue that theory on cross examination. Those differences, like
many of the other arguments defendants raise, go more to the weight of Mr. Paolo’s
testimony, not its admissibility.
B.

Summary Judgment
1.

Design Defect

Defendants argue that plaintiffs’ design defect claim fails as a matter of law
for two reasons. First, they claim the Tink Toy contained a “material alteration”
such that plaintiffs cannot maintain a claim for design defect. Second, they contend
the Tink Toy was not in a “defective condition.” Genuine disputes of material fact
preclude us from granting summary judgment on either ground.
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a.

Substantial Change or Material Alteration

The Pennsylvania Supreme Court applies Section 402A of the Restatement
(Second) of Torts in strict liability cases. See Webb v. Zern, 220 A.2d 853 (Pa. 1966);
see also Tincher v. Omega Flex, Inc., 104 A.3d 328, 394-400 (Pa. 2014) (declining to
adopt Restatement (Third) of Torts in strict liability cases). Under Section 402A,
(1) One who sells any product in a defective condition
unreasonable dangerous to the user or consumer or to his
property is subject to liability for physical harm thereby
caused to the ultimate user or consumer, or to his
property, if:
(a) the sellers engage in the business of selling such
a product; and
(b) it is expected to and does reach the user or
consumer without substantial change in the
condition in which it is sold.
RESTATEMENT (SECOND) OF TORTS § 402A (AM. LAW INST. 1965). Consequently,
plaintiffs must demonstrate that “the product was defective, that the defect was a
proximate cause of the plaintiff’s injuries, and that the defect causing the injury
existed at the time the product left the seller’s hands.” Davis v. Berwind, 690 A.2d
186, 267 (Pa. 1997) (citation omitted).
It follows that defendants are not strictly liable if an unforeseeable
“substantial change” amounts to a superseding cause of a plaintiff’s injury. See
Gonzalez v. Thomas Built Buses, Inc., 934 F. Supp. 2d 747, 754 (M.D. Pa. 2013)
(citing Putt v. Yates-Am. Mach. Co. 722 A.2d 217, 220-21 (Pa. Super. Ct. 1998); Meeks
v. APV Ltd., No. 00-4191, 2002 WL 32349781, at *1 (E.D. Pa. Feb. 5, 2002)); see also
PA. SSJI (CIV) § 16.120 (articulating “substantial change” affirmative defense).

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Questions of “whether a change to the product was substantial, and whether
that change was reasonably foreseeable, are generally for the jury.” Sikkelee
v. Precision Airmotive Corp., 907 F.3d 701, 716 (3d Cir. 2018) (citing Merriweather
v. E.W. Bliss Co., 636 F.2d 42, 44-45 (3d Cir. 1980); Hamil v. Bashline, 392 A.2d 1280,
1287-88 (Pa. 1978); D’Antona v. Hampton Grinding Wheel Co., 310 A.2d 307, 310 (Pa.
Super. Ct. 1973)).
Dr. Pope opined at the July 21 hearing, to a reasonable degree of professional
certainty, that the crack on the subject Tink Toy was created before and
independent of the Knechts’ use of the toy. (See 7/21/21 Tr. 80:10-81:3, 84:10-85:5,
99:14-100:7; see also Doc. 110-4 at 3 (describing “beach marks” as evidence of
“fatigue failure” stemming from an initial crack); Doc. 110-4 at 5 (ruling out crack
caused by “impact damage”); Doc. 110-6 at 2-3 (same)). In other words, according to
Dr. Pope, the crack formed during the manufacturing process and therefore existed
before it left defendants’ hands. Dr. Pope further opines that this alteration was
foreseeable, given the parting line created during the Tink Toy’s fusing. (See Doc.
110-4 at 3). We therefore conclude that a genuine dispute of material fact exists as
to whether the product was substantially and foreseeably changed at some point
between leaving defendants’ hands and reaching the consumers in this case. We
will consequently deny defendants’ motion for summary judgment on this theory.
b.

Defective Condition

Defendants alternatively argue that summary judgment is appropriate
because the Tink Toy was not in a “defective condition” as defined in Tincher
v. Omega Flex, Inc., 104 A.3d 328 (Pa. 2014). The Pennsylvania Supreme Court in
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Tincher articulated two methods by which plaintiffs can establish a “defective
condition”: the consumer-expectations test and the risk-utility test.
Under the consumer-expectations standard, a “product is in a defective
condition if the danger is unknowable and unacceptable to the average or ordinary
consumer.” Tincher, 104 A.3d at 394 (citation omitted). In making this
determination, we consider, inter alia, “[t]he nature of the product, the identity of
the user, the product’s intended use and intended user, and any express or implied
representations by a manufacturer or other seller.” Id. at 394-95 (citations omitted).
Under the risk-utility standard, “a product is in a defective condition if a
‘reasonable person’ would conclude that the probability and seriousness of harm
caused by the product outweigh the burden or costs of taking precautions.” Id. at
397 (citations omitted). For this standard, we weigh seven factors:
(1) The usefulness and desirability of the product—its
utility to the user and to the public as a whole.
(2) The safety aspects of the product—the likelihood that
it will cause injury, and the probable seriousness of the
injury.
(3) The availability of a substitute product which would
meet the same need and not be as unsafe.
(4) The manufacturer’s ability to eliminate the unsafe
character of the product without impairing its usefulness
or making it too expensive to maintain its utility.
(5) The user’s ability to avoid danger by the exercise of
care in the use of the product.
(6) The user’s anticipated awareness of the dangers
inherent in the product and their availability, because of
general public knowledge of the obvious condition of the
product, or of the existence of suitable warnings or
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instructions.
(7) The feasibility, on the part of the manufacturer, of
spreading the loss by setting the price of the product or
carrying liability insurance.
Id. at 398-99 (citation omitted). Whether a product is defective “is a question of fact
ordinarily submitted for determination to the finder of fact; the question is removed
from the jury’s consideration only where it is clear that reasonable minds could not
differ on the issue.” Sikkelee, 907 F.3d at 716 (quoting Tincher, 104 A.3d at 335).
We address defendants’ challenge under both of these frameworks.
Defendants argue only that plaintiffs cannot satisfy the consumerexpectations standard because “the ‘danger’ identified by Plaintiffs’ expert is not a
defect of the Tink Toy itself, but is, instead, the failure of the Tink Toy to withstand
unexplained damage which Plaintiffs’ experts [sic] admit was not a result of the
design process.” (Doc. 106-3 at 22). Dr. Pope, however, testified at the July 21
hearing that the defect in the Tink Toy was the design that allowed a crack—which
formed at some point prior to plaintiffs’ use of the toy—to grow and eventually
rupture, causing the wing to detach from the toy’s body and resulting in Troy
Knecht’s injury. (See 7/21/21 Tr. 95:22-100:7). Plaintiffs have therefore adequately
identified the Tink Toy’s perceived defect. Accordingly, we will deny defendants’
motion on this theory.
Defendants also challenge plaintiffs’ claim under the risk-utility standard.
Defendants argue “the likelihood of injury and probability of serious injury are
extremely low and within the normal acceptable range for the toy industry.” (Doc.
106-3 at 23). In support of this contention, defendants claim they received only a
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handful of complaints about the Tink Toy over 12 years, during which it sold
roughly 1.2 million units. (Id.) Plaintiffs rebut this argument by pointing to Mr.
Paolo’s report, in which he explains other consumers’ complaints regarding broken
Tink Toy wings, and recalls of analogous toys, put defendants on notice that injuries
could result from the toy. (See Doc. 110 at 27-28; see also 7/21/21 Tr. 102:4-24). In
light of this competing opinion, we conclude a genuine dispute of material fact as to
the Tink Toy’s defective nature exists, and that a reasonable juror could find that
the toy was defectively designed.
Defendants further claim plaintiffs’ design defect claim fails because they
have not put forth a reasonable alternative design for the Tink Toy. (See Doc. 106-3
at 23-25). This failure, defendants argue, is fatal because plaintiffs are “required to
identify a reasonable alternative design.” (Id. at 23 (citing Kordek v. Becton,
Dickinson & Co., 921 F. Supp. 2d 422, 430-31 (E.D. Pa. 2013)). At the outset, we are
not convinced that a reasonable alternative design is, as a legal matter, an absolute
prerequisite to a design defect strict liability claim in Pennsylvania. Defendants
have not offered a post-Tincher decision holding as much. Furthermore, the
Pennsylvania Supreme Court in Tincher recognized that the “availability of a
substitute product” is but one of the “factors relevant to the manufacturer’s riskutility calculus implicated in manufacturing or designing a product.” Tincher, 104
A.3d at 398. And the Pennsylvania Supreme Court in Lance v. Wyeth, 85 A.3d 434
(Pa. 2014), rejected any requirement that plaintiffs present a safer alternative design
to prevail on their design defect claim sounding in ordinary negligence. See Wyeth,
85 A.3d at 458 n.36.
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In any event, plaintiffs have put forth enough evidence regarding alternative
designs to survive summary judgment. In his report and at the July 21 hearing, Dr.
Pope explained that several different alternative designs could have prevented the
defect in this case. For example, he opined that, had defendants constructed the
Tink Toy to allow its wings to reach 90 degrees instead of 70 degrees, use of the toy
would have placed less stress on its wings and potentially reduced the likelihood of
a crack. (See Doc. 110-4 at 8-9). He supported that conclusion with calculations.
(See Doc. 110-6 at 5). He also opined that Jakks Pacific could have used a stronger
material in the Tink Toy—namely, reinforced Nylon 66—which could have
prevented the preexisting crack in the Tink Toy’s wing from propagating and
ultimately causing it to detach from the Tink Toy’s body. (See Doc. 110-4 at 8). By
way of further example, he also explained design changes could have prevented the
weakness in the wing’s “parting line,” which he identified as the source of the initial
crack. (See 7/21/21 Tr. 83:10-85:4, 97:13-20; see also Doc. 110-4 at 8 (“Rotating the
mold parting line 90° from its current location would greatly reduce crack initiation
in the upper arm.”)). These proposed alternatives, combined with other proposals
Dr. Pope identified, (see generally Doc. 110-4), are sufficient to create a genuine
dispute of material fact as to whether the Tink Toy was defective.
2.

Punitive Damages

Defendants contend plaintiffs have failed to put forth sufficient evidence to
create a plausible claim for punitive damages. Under Pennsylvania law, “[p]unitive
damages may be awarded for conduct that is outrageous, because of the defendant’s
evil motive or his reckless indifference to the rights of others.” Hutchison ex rel.
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Hutchison v. Luddy, 870 A.2d 766, 770 (Pa. 2005) (quoting Feld v. Merriam, 485 A.2d
742, 747 (Pa. 1984), and citing Chambers v. Montgomery, 192 A.2d 355, 358 (Pa.
1963)). Put differently, “a punitive damages claim must be supported by evidence
sufficient to establish that (1) a defendant had a subjective appreciation of the risk
of harm to which the plaintiff was exposed and that (2) he acted, or failed to act, as
the case may be, in conscious disregard of that risk.” Id. (citing Martin v. Johns–
Manville Corp., 494 A.2d 1088, 1097-98 (Pa. 1985), rev’d on other grounds, Kirkbride
v. Lisbon Contractors, Inc., 555 A.2d 800 (Pa. 1989)). It follows that punitive
damages are appropriate “only in cases where the defendant’s actions are so
outrageous as to demonstrate willful, wanton or reckless conduct.” Id. (citing SHV
Coal, Inc. v. Continental Grain Co., 587 A.2d 702, 704 (Pa. 1991); Feld, 485 A.2d at
747-48; Chambers, 192 A.2d at 358; RESTATEMENT (SECOND) OF TORTS § 908 cmt. b).
Mere negligence or gross negligence is insufficient. Phillips v. Cricket Lighters, 883
A.2d 439, 446 (Pa. 2005) (quoting SHV Coal, 587 A.2d at 704).
A genuine dispute of material fact exists as to whether defendants
exhibited reckless indifference. As plaintiffs and Mr. Paolo point out, a report of
the toy provided by Intertek—a neutral third party—recommended that “[t]he
design of the submitted sample . . . be revised.” (Doc. 110-12). Mr. Paolo put this
recommendation in context:
One big no-no in my business, being the champion for
product safety and product quality for a manufacturer is,
you would never leave a[n] Interte[k] report that was so
egregious in your file without closing a loop, either
writing some rational[e] to say this isn’t valid for the
following reasons or saying we . . . did redesign the
product, and we addressed all of the concerns raised by
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this third party that we hired. There was nothing like
that in the file.
(7/21/21 Tr. 104:1-8). The existence of this outstanding, and apparently
unaddressed, recommendation is alone enough to lead a reasonable juror to
conclude defendants knew of a risk of harm and disregarded that risk.
Further supporting our conclusion is Mr. Paolo’s opinion that defendants
failed to (1) perform necessary testing on the Tink Toy, (2) adequately respond to or
consider customer complaints regarding the toy, and (3) take into consideration
recalls of other flying toys. (See 7/21/21 Tr. 103:7-107:21). Defendants offer no
meaningful rebuttal to Mr. Paolo’s points regarding lack of testing or existence of
complaints regarding the Tink Toy in the punitive damages context. (See Doc. 1063 at 31-34; Doc. 111 at 14-16).
As for recalled toys, defendants contend there is a lack of evidence
corroborating the similarity of previously recalled toys and that this evidentiary
void warrants summary judgment. (See Doc. 106-3 at 32-34; Doc. 111 at 14-15). Yet
Mr. Paolo testified that, based on his review of press releases detailing the recalled
toys, the toys shared similarities with the Tink Toy at issue in this case. (See 7/21/21
Tr. 106:24-107:21). We also note that Intertek cited four recalled toys in its report,
suggesting the recalls were, at minimum, relevant to its analysis of the Tink Toy
and its ultimate recommendation that revisions be made to that toy. (See Doc. 11012). Based on these facts, a reasonable juror could conclude that defendants
knowingly disregarded a risk to consumers when it sold the Tink Toy at issue.

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IV.

Conclusion
We will deny the remainder of defendants’ motion (Doc. 106) for summary

judgment. An appropriate order shall issue.

/S/ CHRISTOPHER C. CONNER
Christopher C. Conner
United States District Judge
Middle District of Pennsylvania
Dated:

August 23, 2021