Apple Inc. v. Samsung Electronics Co. Ltd. et al
Filing
1346
Unredacted Exhibits to Bartlett Decl ISO Apple's Response to Samsung's Opening Memo Re Design Patent Claim Construction (Dkt. No. 1140) re 1256 Order on Administrative Motion to File Under Seal, by Apple Inc.. (Attachments: # 1 Exhibit 2, # 2 Exhibit 3, # 3 Exhibit 4, # 4 Exhibit 5, # 5 Exhibit 6, # 6 Exhibit 7, # 7 Exhibit 8, # 8 Exhibit 9, # 9 Exhibit 10, # 10 Exhibit 11, # 11 Exhibit 12, # 12 Exhibit 13, # 13 Exhibit 14, # 14 Exhibit 27)(Jacobs, Michael) (Filed on 7/25/2012) Modified text on 7/26/2012 (dhm, COURT STAFF).
Exhibit 9
(Submitted Under Seal)
Subject: Touch Exec Review (iPod/iPhone) Charts w/Actions
Date: Fri, 21 Nov 2008 21:38:06 -0800
From: "Jason Otoshi"
To: "Vic Alessi" , "Shin John Choi" , "Heidi
Delgado" , "Richard Dinh" , "Martin Grunthaner"
, "Andy Hodge" , "Shige Honjo" ,
"Steve Hotelling" , "Ben Kunst" , "Benjamin Lyon"
, "Ryan Naone" , "Donald Novotney"
, "Achim Pantfoerder" , "matt riedstra"
, "Kuo Sung" , "Tang Tan" ,
"Ray Tse" , "David Tupman" , "Lynn Youngs"
, "Raymond Yuen" , "Stephen Zadesky"
, "John Zhong" , "James Wang"
CC: "Steve Martisauskas" , "James Chang"
, "SeungJae Hong" , "Brian Strom"
, "Priya Balasubramaniam" , "Joyce Fanchiang"
Message-ID: <1B5FD5A0-B2ED-4F65-87DB-6D6CAD09EE93@apple.com>
All,
Enclosed are the charts from the Exec Review from yesterday. Also
included on the first two pages are the actions from the review.
Let me know if any of the actions require corrections, or if any were
missed.
Thanks for your time.
Jason
------ end message ------
Highly Confidential - Attorneys' Eyes Only
APLNDC0002303105
Action Items: 11/20 Executive Review
#
Description
DRI
ECD
Kuo/LCM
team
Proto1
12/31
1
For full lamination, in addition to experimental studies, establish science-based methodology to
study and guarantee by design and specifications:
a) LCD minimum resistance to touch panel lamination influencing parameters and
b) Touch panel guaranteed maximums for parameters that influence LCD
2
Expedite SOW for SITO with TPK to enable technical engagement. Put together timeline for bringup of each supplier, to establish deadline for when the SOW must be completed.
Priya
3
Chemical thinning may have long lead-time for equipment bring-up due to China permit lead-time,
start the process ASAP.
Priya/Kuo
4
Ensure additional testing of LCD's at Grape suppliers does not damage LCD connectors. Ensure
non-locking connectors are available in time for testing of LCD's and Grape's at engineering builds.
Jason/
Richard
5
Investigate if switching to a different type of glass (other than soda lime, consider Corning Gorilla
glass) will improve cutting yields for thinned SITO. Need to study the 0.3 Corning Gorilla glass (Gen James/Kuo
2), which can be chemically strengthened.
6
System and Grape team to develop a way to assure a smoother bring up (grape tester emphasis) for
EVT2 FATP. Validate before team travels to EVT2. (Include Tony, Julia, and Abel)
Jason
EVT2 BRR
7
Set up a SITO checkpoint after EVT2 to assess the design status prior to approval for DVT.
Jason
1/31
8
Coordinate a small quantity of Wintek DITO to be built to support EVT2 (primarily to support
desense testing).
Jason
1/15
9
Confirm that the shield tape is the root cause of the “yellow spot” found in the full lamination
investigation results.
Kuo
1/07
Apple Inc., Confidential & Proprietary
Highly Confidential - Attorneys' Eyes Only
Proto1
1/15
20 November 2008
APLNDC0002303106
Action Items: 11/20 Executive Review
#
Description
10
Conduct a peel strength test using glass-to-PSA-to-polarizer.
11
Purchase HTC phones (which have an IPS display) to conduct an early evaluation of IPS full
lamination
12
System PD and Grape PD to find an adequate location for a pull tab--to allow re-workable PSA to be
utilized in the design
13
Present latest cost estimates for Full Lamination at next Exec. review.
DRI
ECD
Kuo
1/07
Jason
12/01
Rich/
Steve M.
pre-tool
release
Jason
14
15
16
17
18
Apple Inc., Confidential & Proprietary
Highly Confidential - Attorneys' Eyes Only
20 November 2008
APLNDC0002303107
Grape SITO Executive Review
20 November 2008
Apple Confidential - Need to know
Highly Confidential - Attorneys' Eyes Only
APLNDC0002303108
Agenda
■ Action status and SITO Stoplight Review
■ Rationale for SITO in N88 and N90
■ SITO Development Status
■ N90 Full Lamination/Re-Workable PSA Status
■ N90 0.30mm/0.25mm Thinning Status
■ N90 Supply Base Proposal
Apple Inc., Confidential & Proprietary
Highly Confidential - Attorneys' Eyes Only
20 November 2008
APLNDC0002303109
Action Items from 10/16 exec. review
#
Description
Status
1
Investigate glass-to-glass adhesion for BOC concept
BOC de-prioritized
2
Investigate Flextronics in touch business
initial meetings held, considering for trackpads,
monitoring for touch screen
3
Review N72B and N18 schedule for SITO intersection and cost
opportunities
DITO is POR
4
Understand N82 prox ESD issues and how it might apply to SITO
ESD issue
Complete: Meeting with J. Tam took place and
lessons learned will be implemented in module
process steps.
5
For re-workable lamination validation, measure glass strength
before and after rework
DOE in process
6
For re-workable lamination implementation, track units which
have been reworked
DOE in process
7
Refresh air-gap vs. full lamination comparison for N90, including
3.85” size, LCD types, cost, capacity, product benefits and risks
N90 full lam is POR; 3.5” is POR
LCD type/cost/capacity (Priya/James)
8
Schedule 3.85” proof of concept SITO build targeting alignment
with N90 tool release
3.5” is POR
9
Refine estimate of 3.85” 16 row panel X and Y growth
3.5” is POR
10
Provide update on N72 Grape Cal / PostCal issue
offline discussion
11
Investigate in-store tilt assembly replacement strategy for N82
and N88
offline discussion
Core Technology
Highly Confidential - Attorneys' Eyes Only
Apple Need-to-Know Confidential
5
APLNDC0002303110
SITO Stoplight
Issue / Task
1
Root Cause
Perceivable performance
differences SITO vs. DITO
Corrective Action
CA Validation
Test Showing issue
routing traces in active
region
• systematic algorithm
correction
• 11/25, spec set by
Platform Experience
• 12/12, validation of
corner units against
spec
• drawing with finger or
probe
• robot scan
• ground ring design on
mothersheet
• anti-ESD protection film or
EVT2
printed protection film
• ESD discharge path design in
module assembly
2
ITO ESD sensitivity and
latent field failure
ITO damage due to in
process ESD exposure
3
Test and Calibration Yield
need to be evaluate system
Current calibration method
level calibration result
is not valid for SITO
4
Validate SITO noise
interference DPI
performance
validation task
Color code:
high level risk, possible show-stopper
Apple Inc., Confidential & Proprietary
Highly Confidential - Attorneys' Eyes Only
Result: SITO DPI on par with
DITO at same noise
interference level
medium level risk, show-stopper not expected
SITO test and OM
inspection
N88 EVT2
module and system level
calibration
Complete
Robot DPI testing
Noise injection testing
low level risk
20 November 2008
APLNDC0002303111
Agenda
■ Action status and SITO Stoplight Review
■ Rationale for SITO in N88 and N90
■ SITO Development Status
■ N90 Full Lamination/Re-Workable PSA Status
■ N90 0.30mm/0.25mm Thinning Status
■ N90 Supply Base Proposal
Apple Inc., Confidential & Proprietary
Highly Confidential - Attorneys' Eyes Only
20 November 2008
APLNDC0002303112
Why SITO for N88 and N90
■ Ability to thin Touch Panel glass for future architectures
■ SITO is required to support the N90 requirement for 0.30 mm
(or possibly thinner) Grape glass
■ Work out all performance, process, test, and reliability issues in
mass production in N88, at one vendor, prior to distributing the
SITO design to all vendors for N90
■ The N90 design challenges will then be:
-
Developing SITO TF processes at multiple vendors
Developing thinning process at multiple vendors
Apple Inc., Confidential & Proprietary
Highly Confidential - Attorneys' Eyes Only
20 November 2008
APLNDC0002303113
N88-N90 Schedule
Glass
MCO
locked
design
meetings
start
RFQ
LCM at
Grape
Vendors
2
10/29 11/13
Module
MCO
locked
module/
FPC
TR
12/22
4
12/19
D-E3
(A1)
D-E2
(A0)
D-D1
(B0)
FPC/
Module HT
HT Update
Glass & Pol
MP Mat’l
Order Appr
D-D2
(B0)
11 from
glass TR
2
1/7
Materials
at LCM
D-E1
(A0)
12/23
3/11 3/25
1/21
5/7
6/18
7/14
9/3
11/24
9/29
2
2
2
D-P1
(B0)
1/20 2/10
1/13
Glass
TR
D-D3
(B0)
2/8
3/10
Driver IC
Module
MP Mat’l FPC/Module Assy
MP Mat’l
Order
Appr
Appr Order Appr
2
1
1
1.5
D-E1
(A0)
D-E3
(A1)
D-D1
(B0)
D-D2
(B0)
D-D3
(B0)
D-P1
(B0)
4/8
Grape LCM
Ship
D-E2
(A0)
5/19
6/30
9/15
12/3
2/17
3/22
1
1
1
1
1
EVT1
EVT2
DVT
DVT(FTA)
PVT
7/7
9/22
12/8
2/22
3/29
1
N90
System
FATP
N88
System
FATP
ID
Freeze
TR
10/27
H2P B0
AP Dev1 Proto1
12/19
2/10
3/10
H3P A0
AP Dev2 Proto2
4/21
EVT2
Nov
PVT
1/08
Oct
DVT
3/05
5/26
4/17
Dec
Jan
2008
Feb
Mar
Apr
May
Jun
July
2009
Aug
Sept
Oct
Nov
Dec
Jan
Feb
Mar
Apr
2010
(LCM with Line Inversion)
Apple Inc., Confidential & Proprietary
Highly Confidential - Attorneys' Eyes Only
20 November 2008
APLNDC0002303114
Agenda
■ Action status and SITO Stoplight Review
■ Rationale for SITO in N88 and N90
■ SITO Development Status
■
Performance
■
Yields by Config. (Alt. B is PoR)
■
Escalation: SITO in N88 EVT2
■ N90 Full Lamination/Re-Workable PSA Status
■ N90 0.30mm/0.25mm Thinning Status
■ N90 Supply Base Proposal
Apple Inc., Confidential & Proprietary
Highly Confidential - Attorneys' Eyes Only
20 November 2008
APLNDC0002303115
5mm Probe
Diagonal Customer Use Smooth LUT and
5mm Probe
DITO vs. SITO Line Test Comparing Comparison Projected
0xFB51 Diagonal Line Test - Using Ruler, Normal Drawing Speed, and New Ampl
SITO LUTLUT
Smooth LUT
New +
v0xFC51
DITO
FA51 LUT
DITO
New LUT
Smooth LUT
SITO +Smooth LUT
LUT
New LUT
v0xFC51
5mm Probe
5 mm Probe (~stylus)
5mm Probe
New LUT
FA51 LUT
SITO drawing
Smooth LUT
Apple Inc., Confidential & Proprietary
Highly Confidential - Attorneys' Eyes Only
DITO
FA51 LUT
DITO
DITO
FA51 LUT
New LU
New LUT
DITO
Probe
Pogo Stylus(~finger)
10 mm 10mmProbe
Probe Stylus
10mm
Pogo
New LUT
Left panels show X-centroid corrected p
Right panels show
app demo DITO path data.
New LUT
FA51 LUT
Smooth LUT
DITO
20 November 2008
APLNDC0002303116
DITO vs. SITO Quantified Error
Absolute Error
Ripple Error
proposed spec limit
proposed spec limit
probe diameter
probe diameter
- Proposed spec limits set that all SITO panels must pass
- Final spec limits to be set by Platform Experience demo on 11/25
- Target 12/12 for 1st pass validation of corner units against spec
Apple Inc., Confidential & Proprietary
Highly Confidential - Attorneys' Eyes Only
20 November 2008
APLNDC0002303117
ITO ESD Damage in Proto3
100.0%
95%
Before Corrective Action (OM)
90.0%
84%
Failure Rate
80.0%
After Corrective action (OM)
After Corrective Action (SITO Test)
70.0%
60.0%
POR EVT2
50.0%
40.0%
30.0%
31.1%
20.0%
TF Process- SEM Analysis on Alt-C
10.0%
0.0%
43pcs 180pcs
Alt-B’
‣
SiO2 as well as ITO peel off on
damage area.
ITO Damage
Apple Inc., Confidential & Proprietary
Highly Confidential - Attorneys' Eyes Only
33
‣
‣
‣
9.3%
3.9%
2.7%
49pcs
182pcs
Alt-C
0%
37pcs
1.3%
0.7%
149pcs
Alt-B
Counter measures reduced failure rate, but not
completely eliminated it.
SITO test can not be used to screen out the defects.
Continuous improvement needed for EVT2
Alt B is POR for EVT2.
20 November 2008
APLNDC0002303118
Reliability FMEA High Level Risks
Scenario
Hazard
Actions
Module sees static electrical fields at tilt assembly ESD causes module failure, reducing system yield
or system assembly
at FATP
· Module-level ESD testing
· ESD audit at FATP
Unit sees static electrical fields during use
· System-level ESD testing
ESD causes ITO damage
Unit built with ESD damage escapes screens and ITO degradation causes open where ITO line is
is built into the product.
narrowed
· Heat soak testing with
known damaged modules
De-lamination of ITO from metal in the vias, deInternal system temperature swings OR externally
lamination/breaking of ITO crossover traces due to
applied bending stresses during use
TCE mismatches or bending stress.
· Temperature cycling of test
panels with many vias
Contamination on the surface of metal/ITO in the
vias or at panel edges
Corrosion of metal during touch panel operation
over time.
· Sweat tests
PSA chemistry contributes to electrochemical
corrosion
Metal corrodes, causing open in ITO lines in
crossover region
· Heat Soak testing
ITO is scratched; relatively narrow ITO traces
heighten the risks of a hazardous scratch
ITO degradation causes open where ITO line is
scratched
- Heat Soak testing
Moderate risk
Apple Inc., Confidential & Proprietary
Highly Confidential - Attorneys' Eyes Only
Early data suggest low risk
20 November 2008
APLNDC0002303119
Executive Recommendation
-
Grape Team Assessment: SITO performance is close to
current N82 DITO (checkpoint on 12/9 for performance
spec sign-off)
-
Bringing up SITO in mass production for N88 will
mitigate the risks for 100% use in N90
-
Grape Team Recommendation: Proceed with SITO at
Wintek for N88 EVT2
Apple Inc., Confidential & Proprietary
Highly Confidential - Attorneys' Eyes Only
20 November 2008
APLNDC0002303120
N90 Grape Stoplight
Risk
Full Lamination Mura with IPS
Description
LCM & Grape full lamination may result in LCM
Mura. IPS (FFS) is particularly sensitive to cell gap
variations.
Develop SITO thinning capability To date, only Wintek has demonstrated one-sided
at multiple Grape vendors in MP glass thinning (SITO) in small sample sizes.
Performance of Thinned SITO
Performance of thinned SITO with thinner CG not
yet characterized (sensitivity to process variations-thickness)
Dependence on LCM/driver and Verification and validation of grape module will be
CG/frame design maturity and dependent on any changes to LCM/driver and CG/
schedules
frame.
High level risk- possible show stopper
Apple Inc., Confidential & Proprietary
Highly Confidential - Attorneys' Eyes Only
Medium level risk, show stopper not expected
Mitigation Plan
- Need IPS (FFS) LCM samples early in Full
Lamination studies to determine
feasibility before tool release (1/9).
- LCM mura evaluation, pending LCM design freeze
and obtaining samples for trial at multiple Grape
suppliers
- Consider limiting pairings of IPS LCM vendors with
Grape Vendors
- Obtain a commitment date from two
vendors for thinning capability validation
build by Proto1.
- Evaluating capabilities of all vendors to implement
glass thinning with SITO design
- Run simulations of thinned SITO and thin
CG to determine risk level.
- Characterization and tuning of SITO in N88 will
reduce uncertainty of thinned SITO performance, but
evaluation of N90 stackup is still required.
- Plan to assess thinned SITO in retrofitted N88
systems.
- Close with the LCM team on
implementation strategy/plan.
- Work with LCM and System PD teams to highlight
M68 lessons learned.
- Lock CG/frame design at EVT.
Low level risk
20 November 2008
APLNDC0002303121
N90 Grape Stoplight (cont.)
Risk
Full Lamination Bubbles
Description
LCM & Grape full lamination with thin PSA may
result in lamination bubbles.
Mitigation Plan
- Thin PSA investigation and trial.
Mechanical Reliability of Thinned Combination of thinner CG and thinner Grape glass
non-CS SITO glass
may decrease mechanical reliability
- 0.30mm and 0.25mm SITO glass provided to system
team for mechanical evaluations. (air gap only to date)
- Planned evaluation of thinned SITO in full lamination
stack (mid Dec.)
Full lamination requires functional failures of LCMs to
OQC and IQC for LCM/driver
be identified as early as feasible before integration
in Supply Chain
with grape.
- Close with the LCM team on implementation
strategy/plan
- LCM team is developing a “bridge chip” to allow full
functional testing at grape vendor IQC and OQC
Populate SITO to multiple
Grape vendors
To date, only Wintek has developed SITO
High level risk- possible show stopper
Apple Inc., Confidential & Proprietary
Highly Confidential - Attorneys' Eyes Only
Medium level risk, show stopper not expected
- Evaluating capabilities of all vendors to implement
SITO design
- Mature design with one vendor (in N88) and
develop processes at other vendors
Low level risk
20 November 2008
APLNDC0002303122
Agenda
■ Action status and SITO Stoplight Review
■ Rationale for SITO in N88 and N90
■ SITO Development Status
■ N90 Full Lamination/Re-Workable PSA Status
■
Investigation Description
■
Initial results
■
Next steps
■ N90 0.30mm/0.25mm Thinning Status
■ N90 Supply Base Proposal
Apple Inc., Confidential & Proprietary
Highly Confidential - Attorneys' Eyes Only
20 November 2008
APLNDC0002303123
Full Lamination
(Test Vehicle: N82)
Cover Glass
OCA (CG/Touch Sensor)
175um
Touch Sensor
N82: DITO
N88: SITO
N90: SITO
Full Lamination
- POR: 175um (same as M68)
- Thin OCA
- Re-workable OCA (shown)
OCA (Touch Sensor/LCM)
175um
LCM
Apple Confidential
Highly Confidential - Attorneys' Eyes Only
APLNDC0002303124
DOE summary
PSA
LCM
(Test Vehicle: N82)
Req Qty
Built Qty
Passed (bubble Free)
Defect
Cosmetic Waived
(not included in yield)
Baseline: 175um
3M 8187
Sharp
28
35
32 (91%)
1 particle (3%)
2 residue (6%)
Yellow mark on LCM (100%)
LCM Mura (22%)
Thin: 150um
3M 8186
Sharp
48
51
29 (57%)
15 bubble (29%)
(OCA material issue)
7 particle (14%)
Yellow mark on LCM (100%)
LCM Mura (95%)
Thin: 125um
3M 8185
SamSung
48
50
47 (94%)
2 particle (4%)
1 residue (2%)
Yellow mark on LCM (100%)
LCM Mura (0%)
Thin: 100um
3M 8184
SamSung
48
49
43 (88%)
1 bubble (2%)
4 particle (8%)
1 residue (2%)
Yellow mark on LCM (100%)
LCM Mura (38%)
Reworkable: 175um
3M X-1044
TMD
60
49
18 (37%)
22 bubble (45%)
9 particle (18%)
Yellow mark on LCM (100%)
LCM Mura (100%)
Sharp
-
10
8 (80%)
1 bubble (10%)
1 particle (10%)
Yellow mark on LCM (100%)
LCM Mura (not recorded)
Reworkable: 175um
3M X-1066
TMD
33
34
7 (21%)
27 bubble (79%)
Yellow mark on LCM (100%)
LCM Mura (15%)
Reworkable: 178um
TPK G2
TMD
48
‣
‣
‣
Data on 11/21
Non-reworkable OCA (100~175um) have similar full lamination bubble performance as
M68.
Reworkable OCA (175um) have much worse full lamination bubble performance than
M68. This may due stack-up variation in different LCMs
All OCA has yellow mark and some with lamination mura that needs to be addressed
Apple Confidential
Highly Confidential - Attorneys' Eyes Only
APLNDC0002303125
Material Characterization (Strength)
PSA
Peel Strength (N/cm)
DITO/OCA
Baseline: 175um
3M 8187
5.3
Tensile Strength
OCA/LCM
4.0
Observation
(N)
215.9
Thin: 150um 3M 8186
Note: data available 11/27
Thin: 125um 3M 8185
Note: data available 11/27
Thin: 100um 3M 8184
Note: data available 11/27
Reworkable: 175um
3M X-1044
2.4
3.6
133.7
- Low Peel due to stretch release nature
- Lower Tensile vs. baseline
Reworkable: 175um
3M X-1033
7.7
6.7
67.3
- Higher Peel vs. X-1044
- Lower Tensile vs. X-1044
Reworkable: 175um
X-1056
1.5
1.9
73.4
- Very low peel
- Lower Tensile vs. baseline
Reworkable: 175um
3M X-1066
Reworkable: 178um
TPK G2
Note: data available 11/27
13.0
0.1
50.9
- Very low peel on low adhesion side
- Low tensile
- Thin PSA data: data available 11/27 (driving supplier for data submission)
- Re-workable PSA data do not offer a suitable strength combination in both shear &
tensile directions for N90 structure.
Apple Confidential
Highly Confidential - Attorneys' Eyes Only
APLNDC0002303126
Forward Plan
Full Lamination
Item
Description
Action
DRI
Due Date
1
N90 LCM type
lamination evaluation
- obtain FFS/IPS LCM in ~3.54” for full
lamination evaluation (mura, yellow mark..etc)
LCD/PPO
12/x/08
2
Full Lamination process
(Grape/LCM) using N82
- process optimization to remove Mura
- increase process margin
- quantify process window
PPO
1/07/09
3
OCA material
- Measure mura vs. surface topology &
thickness
- additional OCA sources evaluation
PPO
1/07/09
4
Mechanical evaluation
- Module & System level mechanical
performance evaluation
PPO/PD/REL 12/15/08
5
Environmental
evaluation
- Module level environmental performance
evaluation
PPO/PD/REL 12/23/08
High Risk - Very Limited Info/Unknown
Highly Confidential - Attorneys' Eyes Only
Mid Risk - some info, further evaluation needed
Low Risk - initial result positive. Continue optimization
Apple Confidential
APLNDC0002303127
Forward Plan
Re-workable Lamination
Item
Description
Action
DRI
Due Date
1
Rework methods
- Continue rework method DOEs
PPO
1/31/08
2
Re-workable adhesive
- Continue research on suitable material
PPO
1/31/08
3
Mechanical evaluation
using current available
re-workable PSA
- Module & System level mechanical
performance evaluation
PPO/PD/REL 1/31/09
4
Environmental
evaluation using current
available re-workable
PSA
- Module level environmental performance
evaluation
PPO/PD/REL 1/31/09
High Risk - Very Limited Info/Unknown
Highly Confidential - Attorneys' Eyes Only
Mid Risk - some info, further evaluation needed
Apple
Low Risk - initial result positive. Continue optimization Confidential
APLNDC0002303128
Agenda
■ Action status and SITO Stoplight Review
■ Rationale for SITO in N88 and N90
■ SITO Development Status
■ N90 Full Lamination/Re-Workable PSA Status
■ N90 0.30mm/0.25mm Thinning Status
■ N90 Supply Base Proposal
Apple Inc., Confidential & Proprietary
Highly Confidential - Attorneys' Eyes Only
20 November 2008
APLNDC0002303129
Glass Thinning Status Summary
Item
Description
Detail
DRI
Due
1
1st glass thinning trial result
(thin film through laser cut)
- 0.3mm 77%yield
* major issue is handling
- 0.25mm 56% yield
* Major issue is glass shattered during laser cut
---
---
2
2nd glass thinning trial result
(thin film through laser cut)
- 0.3mm 91%yield
* handling improvement
---
---
3
Laser scribe optimization
- raw glass scribing parameter did not work on thin SITO
below 0.3mm. Glass shattered
- MDI will work onsite at Wintek to optimize laser scribing
parameters for thin SITO below 0.3mm.
PPO-MD
12/1/08
4
Glass thinning requirements and
process baseline
- Specification requirements drafted
- Process baseline drafted
- requirements and process validation at Grape integrators
PPO-TF
PPO-MD
By Proto1
5
Glass thinning facility setup and
supply chain management
- Current Grape integrators status:
* Wintek: limited capacity, only support development
* TPK: no thinning facility
* Innolux: only mechanical etching
- Enable glass thinning capability at Grape integrators
either through in-house facility or outsource
PPO-TF
PPO-MD
Ops
By EVT
Apple Inc., Confidential & Proprietary
Highly Confidential - Attorneys' Eyes Only
20 November 2008
APLNDC0002303130
Agenda
■ Action status and SITO Stoplight Review
■ Rationale for SITO in N88 and N90
■ SITO Development Status
■ N90 Full Lamination/Re-Workable PSA Status
■ N90 0.30mm/0.25mm Thinning Status
■ N90 Supply Base Proposal
Apple Inc., Confidential & Proprietary
Highly Confidential - Attorneys' Eyes Only
20 November 2008
APLNDC0002303131
N90 Supply Base
Wintek
TPK
Innolux
SITO Exclusivity
ok
SOW needed
ok
SITO Thin Film
on-track
start after SOW
start after proven DITO
in N88 EVT2
Thinning
Equipment
Hanstar thinning OK, but
need SC-B bringup
start after SOW
mechanical thinning for
LCD; need chemical
thinning line
LCM Full Lam
Need a lot of Apple
support
M68 experience
good team, no MP
experience
Full Lam
Equipment
new equipment required
convert existing equipment
new equipment required
MP confidence
High level risk- possible show stopper
Apple Inc., Confidential & Proprietary
Highly Confidential - Attorneys' Eyes Only
Medium level risk, show stopper not expected
Low level risk
20 November 2008
APLNDC0002303132
Full Lamination Capacity
- In general, full lamination reduces the capacity to half compared to
air-gap lamination. TPK and Innolux machine can be converted.
- Since Wintek does not have conversion capability, it’s full lamination
capacity is zero if they don’t purchase new machine. Depending on the
number of the new machine Wintek purchases to match, the full
lamination capacity can go as high as 3.4M per month.
Apple “Need-to-Know” Confidential
Highly Confidential - Attorneys' Eyes Only
APLNDC0002303133
■ Backup Charts
Apple Inc., Confidential & Proprietary
Highly Confidential - Attorneys' Eyes Only
20 November 2008
APLNDC0002303134
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